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- WIRE DRAWING MACHINE
- COILER
- INDUSTRIAL FURNACES AND DESCALER
- ROD BREAKDOWN MACHINES
- Gravity BLOCK
- INDUSTRIAL MACHINE
- PAY OFF MACHINES
- Galvanizing Plant
- Flattening Mill
- CO2 / MIG Wire Drawing Machine

Straight Line Wire Drawing Machine

wire drawing machine india, drawing machine wholesalers
MECHANICAL :
Machine is designed to operate continously. First block is provided OTO type for wire accumulation,allwoing forthe removal of any rod,snarl or changeover of coils at feeding end. VFN system on OTO block keeps uniform tension of wire passing over with on jerks. Each block is equipped with pressure regulating valves and gauges for accurate control of air pressure on sensor arm. Separate maiflods are provided for water to drums and dies with regulating valve on each block.

BLOCK AND COOLING SYSTEM :
Drawing drums are forged alloy steel,fully hardened and ground.Surface hardness:58-60 HRC. Drums are internally water cooled with narrow gap system.Complete wetting of wall by highly tubulent motion of water,higher cooling effect with increasing drawing speeds. Drums are externally cooled by air from a single common blower through duct forming part of machine frame.

DIES BOXES :
Dies are direct water cooled from a separate manifold.Dies are loaded from top for quick fixing. Motorized rotating die holders can be provided; extra long to adopt standard pressure dies. Die boxes are equipped with motorized lubricant stirrer. Rotating die holders have single motor for stirrer and holder. Die boxes are adjustable in horizontal and vertical plane for cast and helix adjustment of wire. Die boxes are suitable for dry lubricants, large enough to store sufficient quantity of lubricant.

SPEED CONTROL :
Speed regulation of each block is achieved through self centering sensor arm on which the wire is guided.

SAFETY GUARD :
Well balanced sheet metal guards,with transparent shet/wire mesh to see through condition of machine,are provided. Guards are electrically interlocked not to allow running of machine with open guards. Sound proof guard for low noise level with suction of burnt powder can be provided.

TRANSMISSION :
Motion transmission from motor to block shaft is achieved directyl by V belt and pulleys or through helical gear arrangement.

INTELLIGENT CONTROLS :

Specially designed A.C. Three Phase Inverter Duty/Servo Motors L&T Supernova/Siemens 1ph7 constant torque upto base speed and constant power above base speed. Digital A.C. Three Phase Vector Flux Inverter Drives ABB ACS 800/Siemens Sinaemics provide the system with fastest communication through profibus. All blocks are working with a range of encoder feedback,thermal protection, flux vector controlled. The logic control is attained automatically by PLC system (siemens) automatically calculating reduction rate and mointoring all related dates.
Utmost control flexibility allows any drafting programme and drum skipping. HMI displays all function data making it easier for the operator to take control of the machine during production. Displays and memorizes the fault for easy diagnosis. Can be interfaced with remote computer to collect all information. Cubicles are sheet steel enclosures with IP54 protection,duly power coated and with exhaust. Electric control system provides a smooth acceleration from zero to pre-selected value. Normal stop is attained with ramp down control within 15 to 30 secound. Emergency stop/quick stop is attained within 6 to 8 seconds. This can be achieved without a broken wire.


Bull Block Machines
wire spooling machines, dead block coiler
DESCRIPTION
Vertical - horizontal & gravity bull blocks with multi speed & variable drives Suitable for ferrous - non ferrous wire ranging from 6mm to 25mm inlets & models of 750mm /900/1000/1200mm dia coils.








SPECIFICATION
Model HWD-00 HWD-0 HWD-0 HWD-1 HWD- 2 HWD-3 HWD-4 HWD-5 HWD-6 HWD-7 HWD-8
Block Size (mm) 900 750 750 650 600 550 500 450 400 300 200
Max.Pulling Force (kgf
)
10000 6000 6000 5000 3200 2500 1800 1600 1200 600 400
Power \Block (K.V)S 75-90 45-55 45-55 37 30-37 22-30 18.5 15 11 11 5.5
Inlet Size (max)










M. S.(mm) 26 20 20 12 10 8 5.5 4.5 4 3 2
UTS 45kg










H.C. (mm) 20 16 16 8 8 6 4.5 4 3 3 1.6
UTS 125 Kg/mm2










Aluminium (mm) 28 25 25 12.7 12.7 9.5 9.5 6 6 3 2.6
UTS 25 Kg/mm2










Copper (mm) 26 20 20 16 12.7 8 6 6 5 3 2
UTS 60kg/mm2










Finished Size










H.C.(mm) 7 3 3 3 2 1.6 1.4 1.2 0.7 0.9 0.45
M.S.(mm) 10 3 3 3 2 2 1.6 1.2 1.2 0.7 0.45
Aluminium(mm) 10 4 4 3 2 2 2 2 2 0.9 0.45
Copper (mm) 10 4 4 3 2 2 2 2 2 0.9 0.45
App. Weight (kg) 4000 3500 3500 3200 3000 2000 1800 1500 1400 1000 750
Dimensions :










Length (mm) 1750 1560 1560 1200 1140 1140 1000 1000 1000 775 725
Width (mm) 1500 1360 1360 1050 1020 1020 880 880 880 645 600
Heigth (mm) 32 3150 3150 2700 2680 2600 2500 2500 2350 2080 1800



Wire Galvanizing Plant

drawing machine wholesalers, supplier of wire drawing machine






High hardened adjustable rolls. Shearing attachment (optional). Hand operated pointers are also available.







Wet Wire Drawing Machines

supplier of wire drawing machine, wire drawing machines exporter
DESCRIPTION
Multi hold sub – merged type Wet Drawing Machine designed for all ferrous & non – ferrous metals in the range of 9/11/13/15/19/17/21/25 dies or as per Customer requirements with variable drives & speed.







SPECIFICATIONS
Type Non Ferrous Intermediate Ferrous Intermediate Machine SS Intermediate Intermediate Machine Ferrous Medium Fine Machine Ferrous Fine Machine
Model 7/9/11/13/15/1 WWW-11/13/15/1 WWD-15/17/19/SS 1 WWD-15/17/21/23 WWD-21/23/25
Material Cu./Al. M.S/H.C. SS M.S/HC M.S./H.C.
Inlet Wires Dia (mm) 3.2/4 02/05/02 2 1.6/1.2 .7/.5
Finishes Wire Dia (mm) .4/.6 .4/.4 0.4 0.15 0.1
No. of Dies 7/9/11/13/15 11/13/15 15/17 15/17 21
Working reduction% 20.6 14.5 12 14.5 13
Basic reduction % 19 13.5 12 13.5 12
Finishing Speed (m/Sec) 10/12/15 8/10/12/15 03/05/05 10/15/11 15-20
Main Drive (k.w.) 22.5/30/40 30/40 18.5/22/5 22.5/30 15
Control AC/DC/ Inverter As per Specs As per Specs As per Specs As per Specs As per Specs
Extractor Capstan Dia 250 250 300/250 200 150
Cone Material H.C.H.C/T.C T.C/H.C.H.C H.C. H.C

Spoolar Ind.Drive Ind.Drive Ind.Drive Ind.Drive Ind.Drive
Bobbin Size mm(as per DIN) 400 250 250 250/200 160-200




OTO Wire Drawing
supplier of wire drawing machine, drawing machines in india

  • Each block is driven through heavy duty worm and wheel reduction gear box fabricated from steel plates.

  • Drawing blocks are made of graded CL and metalised and ground on drawing portion to HR c 58 for good wear resistance.

  • Block are designed for cooling by circulation of water internally and by air externally to attain good drawability of wire.

  • Dies are direct Water Cooled

  • Dies boxes can be supplied with rotation die and lubricant stirrer.

  • Die holders can be supplied to adopt pressure dies also
SPECIFICATIONS

Block Size Input Wire Rod Finishing Size Finishing Speeds
200-1000mm dia HC- upto 10.0mm dia MS- Upto 13.0 mm dia .7-6.00mm dia 120-600 mpm

Inlet Wire @ (max) C% : max 0.85 13 11 9 8 7 5.5 5.5 3.5 2.5
Inlet wire @ mm (max)(C)% : max 0.25 - - - 10 9 8 6 4.5 3.5
Finish wire @ mm (min) 7 4 4 3 2.8 1.6 1.6 1 0.8
Block dia. mm 915 915 750 75 650 600 550 450 350
Drawing speed m\s (max) 4 7 7 9 15 18 18 22 25
Installed power kw 110 110 75 75 45 30/37 30/37 22 11



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